introduce
PCBA electronic product processing involves a series of production supply chains such as design document inspection, component procurement, PCB board production, SMT patching, plug-in processing, PCBA testing, packaging, etc., so it requires professional suppliers to control it. We have many years of experience, select A+ grade plates, fully automatic full-process production, 100% factory inspection, and use high-end SMT production equipment and strict ISO standard operation guidance to ensure the advantages of the process and team in the manufacturing process.
Advantages of PCBA electronic product processing services
The PCBA industry requires strong overall technical strength. Process technology, quality control level and production management technology are all very important and require long-term practice and accumulation.
1. 6 fully automated SMT production lines and DIP production lines, high-capacity and high-precision equipment;
2. Professional manufacturing team, the operators have many years of work experience and receive regular training;
3. It is suitable for high-end manufacturing and provides channels for the production of high-end products for small and medium-sized enterprises. At the same time, it can save 20% of costs compared with other processors;
Costs in the global manufacturing industry have risen sharply and competition is fierce. In order to save production costs and seek preferential and capable PCBA electronic product processing service providers, China has obviously become everyone’s first choice for processing. We save 20% production costs for customers and provide 100% testing. We formulate development strategies and competitive strategies that are in line with our own development and the current situation, and develop technological innovations to help us stand out from the competition.
Manufacturing capacity | PCBA services | Equipment List |
4 SMT patch production lines | Circuit board manufacturing (up to 12 layers, blind and buried vias, impedance, thick copper, HDI) | Fuji CP8 Series placement machine |
2 DIP plug-in production lines | SMT/DIP | Fully automatic solder paste printing machine |
0201 component placement | ICT test | 10 temperature zone reflow soldering |
0.25mm BGA | FCT functional test | AOI optical detector |
4 million patches/day | BIT aging test | Wave soldering (lead, lead-free) |
DIP 1 million points/day | Box Building finished product assembly | ICT test bench |
Quality
Strictly abide by the confidentiality of customer documents and process flows, and have accumulated mature PCBA process control solutions after more than ten years of development. This process control is not only suitable for PCBA processing, but can also be used for electronic manufacturing services, new product introduction, engineering changes, BGA rework and other maintenance services. Through quality control processes such as Incoming Quality Control (IQC), In-Process Quality Control (IPQC), Outgoing Quality Assurance (OQA), and the execution of PDCA and 6sigma management ideas, a hierarchical document is formed , implemented in every electronic manufacturing position, with clear responsibilities and efficient execution, which will help control the quality level of the entire circuit board production, SMT patch processing, ICT testing and other important links.
In accordance with the IPC standards and ISO9001 document management system, the company regulates the core processes in electronic manufacturing, forms controlled documents, issues them to relevant positions, and forms an effective supervision and improvement mechanism.
PCBA electronic product processing price
Generally speaking, PCB prototyping will be carried out in the early stages of PCBA electronic product processing. At this time, a certain engineering fee and testing fee will be charged. The price of mass production will be determined based on the difficulty of the process, and the total price will be calculated based on the tiered batch size. It depends on the design plan of the customer’s PCBA board.